Bespoke Accumulator Conveyor

Customer Requirement

​The customer required a fully automated Bespoke Accumulator Conveyor solution to streamline the handling of four empty instrument panel (IP) platens from a delivery trolley into the production process. The system had to automatically remove each platen, transfer it into the bespoke accumulator conveyor and, once loaded with IPs, return the platens to the trolley ready for the next stage of production.

The solution also needed to improve handling efficiency, reduce manual intervention and maintain accurate platen sequencing, while incorporating comprehensive safety measures and operator controls.

Project Challenge

The main challenge was developing a reliable automated system that could seamlessly integrate platen removal, accumulation, transfer and return within the existing production environment. It was necessary for the bespoke accumulator conveyor to accurately handle the platens at each stage while maintaining the correct sequence and ensuring smooth, repeatable operation.

With multiple moving elements, transfers and operator interfaces involved, safety, control and cable management were also key considerations. The finished system needed to provide robust protection for operators while being engineered for reliable, continuous production

CSD’s Bespoke Accumulator Conveyor Solution

We designed, manufactured, installed and commissioned an eight section bespoke accumulator conveyor, incorporating automated platen removal, transfer and return. The design consisted of a modular belt conveyor with bespoke pull-off modules, positioning guides, sensors and an actuator work together to safely remove each platen from the delivery trolley and transfer it through the system with minimal operator intervention.

A PLC and HMI control system manages the complete process, with an additional HMI providing clear confirmation of IP sequencing. The shuttle and transfer system ensures platens are efficiently moved through the accumulator before being returned to the trolley in the correct sequence.

Safety and reliability were central to the design, with fixed guarding and light guards incorporated to ensure UKCA compliance. Engineered energy-chain cable management and Flexi Robotic cables were also specified to accommodate the system’s continuous movement, delivering a robust and dependable automated handling solution.

You can see this CSD Bespoke Accumulator Conveyor in action on our company Youtube page here or contact us to find out how a CSD Bespoke Conveyor can take your production to the next level.